CROSSCHECK AND PACKING PROCESS

1. After the box containing the crumbs comes out of the Dryer machine, then the contents of the box dryer will be cooled to 40 degrees Celsius.
2. This cooling is needed to avoid mold growth on the final result.
3. The final result will be wrapped in plastic. Hot temperatures will result in condensation of air inside the plastic. This dew can trigger fungus.
4. The product plasticizers can melt so the products will become sticky to each other.
5. The Plasticity Retention Index (PRI) value will drop due to the heat retained in the package.
6. Before being brought to the packing process, the Box Dryer is first removed its contents (in the form of crumbs in the form of pads that have dried) and placed on the sorting table.
7. Results that come out of the Dryer will be separated visually between results that meet specifications and results that come out of specifications / out spec.
8. Results that are out of spec are usually results that still contain raw rubber / virgin rubber / white spot (marked white spots and strong odors), or can also result that is too ripe (soft and sticky).
9. Contamination is carried out (eg wood, plastic or metal chips).
10. 
    
11. The results that have been passed are then weighed as much as 35-0.5 kg and then press to form a bandela with a size of 17 cm x 36 cm x 72 cm then passed the plate conveyer and Metal Detector. Metal Detector will check the metal content of the product
12. Before packaging, the bandella is split in an elongated direction (not until it is split in 2) to check whether the bandella is free from white spots (Whitespot) because raw rubber in the bandella will usually cause a white spot.
13. If white spots are found, the Bandella must be removed immediately (out spec). After the bandella is believed to be free from the white spot, it is ready to be wrapped in plastic wrap.
14. The bandella that has been wrapped in plastic will then be arranged into a Forming Box.
15. Which has been coated with polyethylene plastic which has a thickness of 0.10 to 0.15 mm, then the bandella is arranged on a pedestal base.
16. Bandella arranged as many as six layers with 6 bandella for each layer means that there will be 36 bandella in 1 Forming Box. Between each layer is given an interlayer plastic base which is one piece (whole) in each package.
17. Shrink Wrapped Jumbo Pallet (SW / JP) packaging based on Tread Wood. The condition for wood used as SW / JP footprint is Meranti II wood or random wood no. 1 or rubber wood that meets the requirements in red or yellow with a specific gravity> 0.6 and is not moldy / weathered.
18. The wood used must be fumigated.
19. Wood moisture content is expected to be below 20% so fumigation is more effective.
20. The wood must be coated inside and out, free from wood chips or sawdust.
21. The direction of the nail must be towards the outside with the understanding that the head of the nail and eye of the nail should not stand out.
22. After all the bandella are arranged in a Forming Box, then on top of the bandela structure, a board cover is placed that is exactly the same size as the Forming Box so that when pressed it can enter the Forming Box.
23. On top of the board cover is placed a weight of 2 tons for 36 - 48 hours so that if the load is lifted then a solid, neatly arranged bandela is obtained.
24. Furthermore, the packaging plastic in the form of a bag is connected to the arrangement of Bandela that has been dense and neat and is heated with a shrink fast gun whose fuel is LPG until the plastic wrap shrinks tightly.
25. The compact and neat Bandela arrangement is hereinafter referred to as Pallet.
26. Each pallet consists of 36 bands so the weight for 1 pallet is 1260 kg.
27. The pallets are then stored in a storage warehouse awaiting a Shipping Order from the Sales Department.