WET PROCESS IN BLENDING

Belnding Processing

1. Prebreaker and Bak breaker

2. Bucket conveyer to Rotary screw

3. Washing thank-I to Bucket conveyer

4. Over flow Blending- I

5. Bucket conveyer to Belt conveyer

6. Bucket conveyer to Hammermill- I

7. Over flow blending- II

8. Bucket conveyer to Hammer Mill-II

9. Over flow blending- III

10. Rotary screen to Washing thank-II.

11. Over flow blending-IV

The whole process aims to reduce contamination and homogenize by weakening it, mixering and washing.

Creeper Processing

1. The main purpose of grinding milling is to get the uniformity of raw materials with micro processes and make them in sheet form.

2. Micro Blending Process homogeneous activities occur by grinding crushes which are arranged so that they overlap each other in the mill.

3. This "overlapping" process forces the rubber crumbs to become one piece which will eventually form a sheet.

4. Milling is done using a Crepper grinder.

5. Crepper Rolling Mill is made threaded / floral motif so that the effect of extortion occurs on raw materials. In order to get a guarantee that each rubber crumb has become a unit, it needs to be repeated milling.

6. There are 6 Crepper machines available so that 6 times grinding is needed in sequence from the 1st Crepper to the 6th Crepper. With 5 Crepper jumbo machines that have greater pressure and contact area, it is possible to grind only 6 times to get homogeneous results.

 

Grinding is done while spraying water so that the dirt that comes out by the grinding process is wasted by the washing process. The process of moving material from 1 mill to the next mill is done manually by the Mill Operator (we also call it "Crepper Operator").

7. Each Crepper machine is maintained by 1 Crepper Operator.

8. The Crepper operator is responsible for folding the sheet before entering the Crepper.

9. This folded sheet will make the crumbs of rubber "overlap" when they are ground.

10. At the last Crepper roll blanket process

 

Fig. Weakening has begun to take the form of sheets after being ground

 

Fig. Sheets that have formed after passing Crepper Finisher

 

Fig. The sheets that have been rolled and become Blangket